Project: IRON STAGE 2

Discussion in 'The Bench' started by 72STAGE1, May 21, 2023.

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  1. 72STAGE1

    72STAGE1 STAGE 1 & 2

    Mike and I think there’s no reason too initially, keep in mind it’s all brand new just 42 years old. I’m thinking the mains will be drilled as Denny Manner showed me at BG for better oil distribution, and also oil mods to the block as needed. Disassembly will tell a better story, with decisions to be made.

    And yes I’ll be keeping the crate and all things associated with this baby, we’re both taking pictures also to document.
     
    Last edited: Aug 13, 2023
    FLGS400 likes this.
  2. Bens99gtp

    Bens99gtp Well-Known Member

    I used alot od diesel oil in cleaning that stuff off mine...........after all these years it turned to a tar/glue that's for certain......getting it out of the oil passages is the worse. Mine had alot more than yours.......itsvthey like dipped mine as an entire assembly twice it was so thick
     
  3. Thumper (aka greatscat)

    Thumper (aka greatscat) Well-Known Member

    We put our cosmaline blocks in a barrel and filled it with kerosene. Soaked for a couple weeks and it softened it up real well.
     
    Stage 2 iron likes this.
  4. 72STAGE1

    72STAGE1 STAGE 1 & 2

    The heat here in Phoenix softens it up real well, but still a mess because then it’s the consistency of extra thick old honey and there so much of it. Gonna just do the best I can getting 95% of it off then hot tank everything.

    I wonder how the dealerships handled it, I can’t imagine they paid some kid hours and hours to do this, and I seriously doubt they did any dis-assembly either, almost certain they just stuck it in the car after a wash and rinse with some kind of detergent or solution of something?
     
    Last edited: Aug 14, 2023
    FireRedGS455 likes this.
  5. 72STAGE1

    72STAGE1 STAGE 1 & 2

    Another day of cleaning and dis-assembly, 40 yrs old Cosmaline is the devils tricks, takes forever to get it off. 8 hours so far and still more cleaning to do. IMG_5261.jpeg IMG_5260.jpeg IMG_5259.jpeg
    Mike found it Interesting that the factory used a nylon thread to keep the oil scraper ring intact, he had never seen that before. Maybe it was designed to disintegrate after awhile?
     
    FireRedGS455 likes this.
  6. John Codman

    John Codman Platinum Level Contributor

    I was lucky. The Ford dealer where I worked (Newton Motor Sales) Got all our major powertrain parts from Fitchburg Engine Rebuilders, who were certified by FOMOCO to rebuild Major Ford parts. They knew when an engine was ordered, it would be under the hood of a car within a week or so. No Cosmoline! Yeaaay!
     
  7. weim55

    weim55 Well-Known Member

    Curious, what were the dates on the bearings?

    Steve weim55 Colorado
     
  8. 72STAGE1

    72STAGE1 STAGE 1 & 2

    Today I got the Stage 2 original pistons and rods pressed apart and glass-beaded. Small
    Steps lead to big things.

    71476671580__0B47C99C-6540-4017-9D34-D87BE92A532C.jpeg 71477566318__2114433B-11BE-4B5F-B152-42B4EE1DC07D.jpeg 71477949063__6ED25269-7C4A-4CB4-9867-EBD2D1E08A76.jpeg
     
  9. 72STAGE1

    72STAGE1 STAGE 1 & 2

    The stock bearings had no date codes on them.
     
  10. 73Stage2

    73Stage2 Well-Known Member

    Good stuff.
     
  11. 72STAGE1

    72STAGE1 STAGE 1 & 2

    Another piece of the puzzle came home with me today, a matching Flame Orange 1972 Skylark to put the Motor and 4-speed in instead of the GS, and it’s only got 40,600
    Miles.

    IMG_6019.jpeg IMG_6020.jpeg IMG_6022.jpeg IMG_6023.jpeg
     
  12. bballsam

    bballsam SoCal Gran Sports

  13. 72STAGE1

    72STAGE1 STAGE 1 & 2

    VF III?

    And Sam, once again the old car hauler came thru in flying colors! Over 1200 miles.

    71987308169__92277C9A-602D-4E3E-B1EB-96AB069AC001.jpeg
     
    Last edited: Oct 24, 2023
    FLGS400 and bballsam like this.
  14. Tom Righter

    Tom Righter Well-Known Member

    Nice car!
     
    72STAGE1 likes this.
  15. 72STAGE1

    72STAGE1 STAGE 1 & 2

    So I’ve started getting the old 50 year old crappy paint buffed-out as best it will, it’s extremely checked and lots of chips and dings, but no rust-thru. Really happy all the chrome and trim is excellent.



    IMG_6048.jpeg IMG_6049.jpeg IMG_6057.jpeg IMG_6050.jpeg IMG_6058.jpeg
     
    FLGS400 and DaWildcat like this.
  16. 72STAGE1

    72STAGE1 STAGE 1 & 2

    The hood is done, the krazzing of the paint can’t be solved but it has a shine and it’s clean, so it is what it is when you try and keep originality. Zoom in and you can see how bad the checking is.

    72005254379__EAFD415D-A019-49C4-A935-465B6CFE2570.jpeg 72005265464__BA99433E-6053-49F5-9426-02698D29C088.jpeg
     
  17. 455 Powered

    455 Powered Well-Known Member

    Looks good to me
     
  18. 72STAGE1

    72STAGE1 STAGE 1 & 2

    So today was put the White top back on it, looks super good to me, exact color matched what was original on the car because at the bottom of the A pillars was never painted black, so I had something to go by. It needed to be aged like it was 51 years old, not bright white like new. Took 3 cans. As always, SEM makes some great vinyl stuff.

    72013072935__457AE131-01DB-4551-98C1-3D56D4C07133.jpeg IMG_6081.jpeg 72013082701__91F851DC-AC07-4641-8741-F4D9678753BA.jpeg IMG_6082.jpeg
     
  19. 72STAGE1

    72STAGE1 STAGE 1 & 2

    It’s about buffed out as it’s gonna get. 20footer for sure.
    Unfortunately I don’t dare try wet sanding before buffing, it would go thru the paint instantly.

    IMG_6099.jpeg IMG_6100.jpeg
     
    FireRedGS455, Jollygood, PGSS and 3 others like this.
  20. FLGS400

    FLGS400 Gold Level Contributor

    Wow, looks much better!
     
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