Battery connected wrong

Discussion in 'Sparky's corner' started by RWC, Apr 2, 2021.

  1. RWC

    RWC ‘69 Buick Skylark

    Hello, I didn’t think that my first post ever would be such a big oops ! When picking up our 1969 Buick Skylark from storage, my son accidentally connected the battery in reverse. Immediately I saw smoke from the lower part of the engine and a burning smell. We corrected the terminals but now there is absolutely NOTHING . Could you please give us some guidance. I’m really hoping it’s not too bad. Thank you
     
  2. Max Damage

    Max Damage I'm working on it!

    Not sure, but the lower part of the engine is the starter, for sure. I would UNHOOK the battery and then pull the starter and see what burned. Hopefully not too much damage...

    Tell us which type of car and year too, just to be clear.

    Welcome too!

    Maybe there is a fusible link down there...
     
  3. Chi-Town67

    Chi-Town67 Gold Level Contributor

    You most likely fried the fusible links located near the starter.
     
    Briz, pbr400 and TrunkMonkey like this.
  4. RWC

    RWC ‘69 Buick Skylark

    Thank you you for replying. It’s a 1969 Buick Skylark. The engine is a 1976 Buick 350.
     
  5. RWC

    RWC ‘69 Buick Skylark

    It apparently sizzled and smoked. I really hope you’re right, this car just keeps costing me. Do I need a mechanic to replace it ? I’ve done other wiring on the car.
     
  6. Max Damage

    Max Damage I'm working on it!

    No, you never need a mechanic, you can do it all yourself ;~)

    If you are working under the car, be aware that the starter is fairly heavy (20 poundish?) and not that easy to one hand into place (it was easier when I was younger/stronger) laying on your back. It's held up with two 9/16" headed bolts. Putting something under it like a stack of boards that can catch it usually is what I do, as you don't want to be yanking on the wires any more than necessary.

    Make sure the battery is disconnected first!

    It should be pretty clear what burned. replacing a fusible link is pretty standard wiring.

    It does seem a bit strange to me that it would burn as soon as connected, as you would think NOTHING is on at that point?
     
    TrunkMonkey likes this.
  7. RWC

    RWC ‘69 Buick Skylark

    I’m totally new at this. We just took the cover off and dropped the battery in and the I heard him say s#%t and then the smell of burnt wire. We hadn’t gotten into the car because the door poppers had no power. Makes me wanna cry !! Thanks for your help !
     
  8. TrunkMonkey

    TrunkMonkey Totally bananas

    You need a 14 AWG (black wire) and 16 AWG (brown wire). Fusible links.
    They crimp on. (just make sure you get good crimps, and if you can find heat shrink with glue, it will help weather protect the crimps)

    You can get them at most autopart stores.

    Black 14 AWG is to the wire that runs to the engine harness connector at the firewall.
    The brown 16 AWG goes to the wire to the voltage regulator.

    Factory links look like the round rubber items below. They will be about 6-8 inches from the terminals that connect to the starter. You might be able to tell if that is what smoked by feeling them, or if they or the wiring is melted. (Best picture I can find, I rebuilt my harnesses and put in new links, so they do not look like OEM, these in this image are what original look like)

    upload_2021-4-2_13-2-36.png
     
    Last edited: Apr 2, 2021
    Darron72Skylark and 69GS430/TKX like this.
  9. TrunkMonkey

    TrunkMonkey Totally bananas


    Rectifier bridge in alternator provides a direct short.
    That white smoke is always looking to run away...
     
    Max Damage likes this.
  10. pbr400

    pbr400 68GS400

  11. RWC

    RWC ‘69 Buick Skylark

    Do I need to remove my alternator to access and replace these ? I know I have proper crimps and heat shrink.
     
  12. RWC

    RWC ‘69 Buick Skylark

    Thank you again everyone for your help !!
     
  13. TrunkMonkey

    TrunkMonkey Totally bananas

    No. They are near the end of the wires that connect to the starter solenoid.

    If they went as intended, hopefully the alternator and regulator are OK.
     
  14. Max Damage

    Max Damage I'm working on it!

    Door Poppers? You are scaring me.
     
    Fred Hickey likes this.
  15. GSX 554

    GSX 554 Gold Level Contributor

    Positive must have made contact with a metal portion of the car . Just connecting cables to the wrong terminals of the battery will not cause smoke . Positive must have made contact with Negative .
     
  16. Max Damage

    Max Damage I'm working on it!

    No Michael explained above. The alternator becomes a hard short when the current is connected backwards.
     
    rkammer likes this.
  17. GSX 554

    GSX 554 Gold Level Contributor

    Have to disagree with you but it doesn't . If neither touches each other it is just a flow of electrons . Doesn't matter if its one way or the other .

    Had a car in the shop that just had a battery installed at a Goodyear store . It was installed with Positive as the ground . Car ran . Was like a mid 80's GM . And the complaint was it was overheating . Seems the Radiator fan was now turning in the wrong direction and blowing air out thru the grill instead of sucking air in thru the grill . I only caught it because I was smoking a cigarette in front of the car and when the fan kicked on it blew the smoke at me .

    I know some will say its impossible but I saw it in the flesh .
     
    69GS430/TKX likes this.
  18. Max Damage

    Max Damage I'm working on it!

    Wrong. The bridge rectifier is a Diode. Electricity only flows across it one way.
     
  19. RWC

    RWC ‘69 Buick Skylark

    The door poppers were not my idea. The original owner installed them, wrong of course ! The first day I owned it the wiring melted in the doors. They were wired with 18 gauge wire, hence the re-wiring of most of the car. My wife is not very happy.
     
  20. GSX 554

    GSX 554 Gold Level Contributor

    Believe what ever you like . And by the way its 6 diodes not A diode . The only way for there to be burnt wires or smoke is that Positive touched Negative or vice versa .
     

Share This Page